1mm to 4mm
Material: Carbide
Grain Size: 0.2μm
No of Flutes: 4F
Shank Dia: 4mm,6mm
Categary: Long Neck Square End
Coating: Superhard Composite Coating
SOLID CARBIDE END MILL DESCRIPTION ▼
The latest ultra-precision production equipment, the use of better tungsten steel bar, and more tiny precision tolerance!
● Solid End Mill Diameter Range: 0.1mm-4mm
● Co 9%, 0.2um, helix angle 35°.
● Good wear resistance and superior coating made it possible to increase solid end mill tools' life.
● Long neck end mill with high precision tolerance control for ultra-precision maching!
Best for HRC55-62applications.The long neck end mills for super machining and special coating for super-hard steels.
SOLID CARBIDE END MILL ADVANTAGES ▼
● Square End Geometry: The square end geometry of these solid carbide end mills allows for efficient material removal.
● Flute Design: The flutes of these solid end mills are designed for efficient chip discharge.
● Versatility: These long neck end mills are versatile and can be used across various materials, from carbon steel and alloy steel to hardened steel.
● Irregular Helix Design: Square End Mills features an irregular helix design, especially beneficial when working with difficult-to-cut materials or in applications with long overhangs.
When using solid carbide end mills, adhering to safety operation procedures is crucial to ensure the safety of the operator and the longevity of the tool. Here are some key safety guidelines to follow:
● Machine Setup and Workpiece Security: Before starting the end milling process, it is essential to secure the workpiece on the machine using appropriate holding devices like vises and clamps to minimize vibrations during the milling process.
● Tool Selection: Choose the appropriate end mill based on the material to be cut. For steel, a tough carbide end mill is recommended, while high-speed steel end mills work well for softer materials like aluminum. Consider the cutting depth required; shorter end mills are often better for shallow cuts to minimize vibration and improve surface finish.
● Feed Rate and Speed: Adjust the cutting speed and feed rate according to the recommended parameters for the material. The speed of the cut directly impacts the quality of the surface finish, making optimal settings crucial.
● Cutting Depth: Best practices recommend keeping the cutting depth to no more than half of the end mill’s diameter per pass to prevent the tool from overheating and breaking.
● Coolant Use: Activate the coolant to prevent overheating of both the workpiece and the end mill, which enhances cutting performance and extends tool life.
Personal Protective Equipment (PPE): Use appropriate eye and ear protection when operating the machine. Use appropriate gloves to remove processed material and clean the machine.
Solid Carbide End Mill Drawing:
Model (NO.) | Flute Diameter (D) | Neck Length (l1) | Flute Length (l) | Neck Diameter (d2) | Neck Angle (γ Reference) | Shank Diameter (d) | Full Length (L) |
UUE-40100-040-04050 | 1 | 4 | 1 | 0.95 | 12° | 4 | 50 |
UUE-40100-050-04050 | 5 | 50 | |||||
UUE-40100-060-04050 | 6 | 50 | |||||
UUE-40100-080-04050 | 8 | 50 | |||||
UUE-40100-100-04050 | 10 | 50 | |||||
UUE-40100-120-04050 | 12 | 50 | |||||
UUE-40100-140-04050 | 14 | 50 | |||||
UUE-40100-160-04050 | 16 | 50 | |||||
UUE-40100-180-04050 | 18 | 50 | |||||
UUE-40100-200-04050 | 20 | 50 | |||||
UUE-40150-060-04050 | 1.5 | 6 | 1.5 | 1.44 | 12° | 4 | 50 |
UUE-40150-080-04050 | 8 | 50 | |||||
UUE-40150-100-04050 | 10 | 50 | |||||
UUE-40150-120-04050 | 12 | 50 | |||||
UUE-40150-140-04050 | 14 | 50 | |||||
UUE-40150-160-04050 | 16 | 50 | |||||
UUE-40150-180-04050 | 18 | 50 | |||||
UUE-40150-200-04050 | 20 | 50 | |||||
UUE-40200-060-04050 | 2 | 6 | 2 | 1.94 | 12° | 4 | 50 |
UUE-40200-080-04050 | 8 | 50 | |||||
UUE-40200-100-04050 | 10 | 50 | |||||
UUE-40200-120-04050 | 12 | 50 | |||||
UUE-40200-140-04050 | 14 | 50 | |||||
UUE-40200-160-04050 | 16 | 50 | |||||
UUE-40200-180-04050 | 18 | 50 | |||||
UUE-40200-200-04050 | 20 | 50 | |||||
UUE-40300-100-04050 | 3 | 10 | 3 | 2.92 | 12° | 4 | 50 |
UUE-40300-120-04050 | 12 | 50 | |||||
UUE-40300-140-04050 | 14 | 50 | |||||
UUE-40300-160-04050 | 16 | 50 | |||||
UUE-40300-180-04050 | 18 | 50 | |||||
UUE-40300-200-04050 | 20 | 50 | |||||
UUE-40300-160-06060 | 16 | 6 | 60 | ||||
UUE-40300-180-06060 | 18 | 60 | |||||
UUE-40300-200-06060 | 20 | 60 | |||||
UUE-40300-250-06060 | 25 | 60 | |||||
UUE-40300-160-06075 | 16 | 75 | |||||
UUE-40300-180-06075 | 18 | 75 | |||||
UUE-40300-200-06075 | 20 | 75 | |||||
UUE-40300-250-06075 | 25 | 75 | |||||
UUE-40300-300-06075 | 30 | 75 | |||||
UUE-40300-350-06075 | 35 | 75 | |||||
UUE-40400-160-06060 | 4 | 16 | 4 | 3.9 | 12° | 6 | 60 |
UUE-40400-180-06060 | 18 | 60 | |||||
UUE-40400-200-06060 | 20 | 60 | |||||
UUE-40400-250-06060 | 25 | 60 | |||||
UUE-40400-160-06075 | 16 | 75 | |||||
UUE-40400-180-06075 | 18 | 75 | |||||
UUE-40400-200-06075 | 20 | 75 | |||||
UUE-40400-250-06075 | 25 | 75 | |||||
UUE-40400-300-06075 | 30 | 75 | |||||
UUE-40400-350-06075 | 35 | 75 |