PRODUCTION STANDARD PROCESS
1. Inspection of Raw Materials
Selection of qualified suppliers: Working with certified suppliers ensures the reliability and consistency of raw materials.
Incoming Material Inspection: Rigorous quality testing of all raw materials entering the production process, including testing of physical, chemical and mechanical properties, to ensure that they meet specifications.
2. Production Process Control
Standard Operating Procedures (SOPs): Develop detailed production SOPs to ensure that each operation is clearly guided and human error is reduced.
Process Parameter Control: Ensure the stability and consistency of the production process by monitoring and adjusting the process parameters (e.g., temperature, pressure, speed, etc.) of the production equipment.
Intermediate Inspection: Conduct intermediate inspections at critical steps of production to detect and correct early production defects and prevent unqualified products from moving to the next process.
3. Final Product Inspection
Full inspection or sampling: According to the product and industry requirements, choose full inspection or sampling way to inspect the finished products to ensure that the products meet the customer's quality standards.
Functional test: Functional test is carried out to ensure the reliability and performance of the products in use, especially for electronic products and mechanical equipment, etc.
Appearance Inspection: Detailed inspection of the appearance of products to ensure that there are no surface defects, scratches or other visual problems.
4. Test Equipment and Instrument Calibration
Periodic Calibration: All inspection and test equipment needs to be calibrated periodically to ensure its accuracy and reliability.
Record keeping: All calibration records are kept to track and verify the status of test equipment.
5. Quality Management System
ISO Certification: Obtaining international quality management system certifications such as ISO 9001 ensures that the production process meets international standards.
Quality Assurance: Quality First, reputation First, customer Foremost.
6. Employee Training
Ongoing Training: Regular training is provided to employees to improve their quality awareness and skill levels.
Certified Operators: Operators in key positions are certified to ensure they have the necessary operational skills and quality control knowledge.
7. Professional Warehouse Management
We has long-term sufficient spot inventory, professional team management, and ERP system for warehouse and factory docking.
Accurate Inventory: Provide the most direct and accurate results for customers to inquire about inventory, which greatly improves the communication effectiveness.
8. Package & Shipping Management
Packaging: 1. one plastic pipe packs one piece
2. 10pcs per group.Use air bubble paper to encase the plastic pipes.
3. Put goods encase with air bubble paper into the carton box .
Shipping: We cooperate with the best international logistics companies, such as DHL, UPS, and FedEx.
9. Quality Feedback Mechanism
Customer feedback: Establish customer feedback mechanism, collect and process customer feedback on product quality in time.
Internal Audit: Regularly conduct internal quality audit to find and correct problems in the production process and continuously improve the quality management system.
By implementing the above quality control measures, we can effectively improve the quality of our products, meet the needs of our customers and maintain an edge in the competitive marketplace.
GET IN TOUCH NOW!
PRODUCTION STANDARD PROCESS
1. Inspection of Raw Materials
Selection of qualified suppliers: Working with certified suppliers ensures the reliability and consistency of raw materials.
Incoming Material Inspection: Rigorous quality testing of all raw materials entering the production process, including testing of physical, chemical and mechanical properties, to ensure that they meet specifications.
2. Production Process Control
Standard Operating Procedures (SOPs): Develop detailed production SOPs to ensure that each operation is clearly guided and human error is reduced.
Process Parameter Control: Ensure the stability and consistency of the production process by monitoring and adjusting the process parameters (e.g., temperature, pressure, speed, etc.) of the production equipment.
Intermediate Inspection: Conduct intermediate inspections at critical steps of production to detect and correct early production defects and prevent unqualified products from moving to the next process.
3. Final Product Inspection
Full inspection or sampling: According to the product and industry requirements, choose full inspection or sampling way to inspect the finished products to ensure that the products meet the customer's quality standards.
Functional test: Functional test is carried out to ensure the reliability and performance of the products in use, especially for electronic products and mechanical equipment, etc.
Appearance Inspection: Detailed inspection of the appearance of products to ensure that there are no surface defects, scratches or other visual problems.
4. Test Equipment and Instrument Calibration
Periodic Calibration: All inspection and test equipment needs to be calibrated periodically to ensure its accuracy and reliability.
Record keeping: All calibration records are kept to track and verify the status of test equipment.
5. Quality Management System
ISO Certification: Obtaining international quality management system certifications such as ISO 9001 ensures that the production process meets international standards.
Quality Assurance: Quality First, reputation First, customer Foremost.
6. Employee Training
Ongoing Training: Regular training is provided to employees to improve their quality awareness and skill levels.
Certified Operators: Operators in key positions are certified to ensure they have the necessary operational skills and quality control knowledge.
7. Professional Warehouse Management
We has long-term sufficient spot inventory, professional team management, and ERP system for warehouse and factory docking.
Accurate Inventory: Provide the most direct and accurate results for customers to inquire about inventory, which greatly improves the communication effectiveness.
8. Package & Shipping Management
Packaging: 1. one plastic pipe packs one piece
2. 10pcs per group.Use air bubble paper to encase the plastic pipes.
3. Put goods encase with air bubble paper into the carton box .
Shipping: We cooperate with the best international logistics companies, such as DHL, UPS, and FedEx.
9. Quality Feedback Mechanism
Customer feedback: Establish customer feedback mechanism, collect and process customer feedback on product quality in time.
Internal Audit: Regularly conduct internal quality audit to find and correct problems in the production process and continuously improve the quality management system.
By implementing the above quality control measures, we can effectively improve the quality of our products, meet the needs of our customers and maintain an edge in the competitive marketplace.
GET IN TOUCH NOW!