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UU Series High Precision Extra Long Length End Mill Cutter with Shank 4mm, 6mm

UU Series High Precision Extra Long Length End Mill Cutter with Shank 4mm, 6mm

Model:

1mm to 4mm

Material: Carbide

Grain Size: 0.2μm

No of Flutes: 4F

Shank Dia: 4mm,6mm

Categary: Long Neck Square End

Coating: Superhard Composite Coating

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  • solid end mill
  • solid end mill
Product Information
  • PRODUCT DETAILS


    PRODUCT CHARACTERISTICS ▼


    The latest ultra-precision production equipment, the use of better tungsten steel bars, and more tiny precision tolerance!

    ● High Precision end mill Diameter Range: 0.1mm-4mm

    ● Co 9%, 0.2um, helix angle 35°.

    ● Good wear resistance and superior coating made it possible to increase high precision end mill tools' life.

    ● extra long length end mills with high precision tolerance control for ultra-precision machining!

    Best for HRC55-62applications.The extra long length end mills for super machining and special coating for super-hard steels.


    PRODUCT ADVANTAGES


    Square End Geometry: The square end geometry of these extra long length end mills allows for efficient material removal.

    Flute Design: The flutes of these solid end mill cutter are designed for efficient chip discharge.

    Versatility: These extra long length end mills are versatile and can be used across various materials, from carbon steel and alloy steel to hardened steel.

    Irregular Helix Design: Square End Mills features an irregular helix design, especially beneficial when working with difficult-to-cut materials or in applications with long overhangs.


    When using extra long length end mills, adhering to safety operation procedures is crucial to ensure the safety of the operator and the longevity of the tool. Here are some key safety guidelines to follow:


    Machine Setup and Workpiece Security: Before starting the end milling process, it is essential to secure the workpiece on the machine using appropriate holding devices like vises and clamps to minimize vibrations during the milling process.


    Tool Selection: Choose the appropriate end mill based on the material to be cut. For steel, a tough carbide end mill is recommended, while high-speed steel end mills work well for softer materials like aluminum. Consider the cutting depth required; shorter end mills are often better for shallow cuts to minimize vibration and improve surface finish.


    Feed Rate and Speed: Adjust the cutting speed and feed rate according to the recommended parameters for the material. The speed of the cut directly impacts the quality of the surface finish, making optimal settings crucial.


    Cutting Depth: Best practices recommend keeping the cutting depth to no more than half of the end mill’s diameter per pass to prevent the tool from overheating and breaking.


    Coolant Use: Activate the coolant to prevent overheating of both the workpiece and the end mill, which enhances cutting performance and extends tool life.


    Personal Protective Equipment (PPE): Use appropriate eye and ear protection when operating the machine. Use appropriate gloves to remove processed material and clean the machine.


    Solid Carbide End Mill Cutter Drawing:

    4-flute-Long-Neck-Square-End-Mill.jpg

    Model

    (NO.)

    Flute Diameter

    (D)

    Neck Length

    (l1)

    Flute Length

    (l)

    Neck Diameter

    (d2)

    Neck Angle

    (γ Reference)

    Shank Diameter

    (d)

    Full Length

    (L)

    UUE-40100-040-04050

    1

    4

    1

    0.95

    12°

    4

    50

    UUE-40100-050-04050

    5

    50

    UUE-40100-060-04050

    6

    50

    UUE-40100-080-04050

    8

    50

    UUE-40100-100-04050

    10

    50

    UUE-40100-120-04050

    12

    50

    UUE-40100-140-04050

    14

    50

    UUE-40100-160-04050

    16

    50

    UUE-40100-180-04050

    18

    50

    UUE-40100-200-04050

    20

    50

    UUE-40150-060-04050

    1.5

    6

    1.5

    1.44

    12°

    4

    50

    UUE-40150-080-04050

    8

    50

    UUE-40150-100-04050

    10

    50

    UUE-40150-120-04050

    12

    50

    UUE-40150-140-04050

    14

    50

    UUE-40150-160-04050

    16

    50

    UUE-40150-180-04050

    18

    50

    UUE-40150-200-04050

    20

    50

    UUE-40200-060-04050

    2

    6

    2

    1.94

    12°

    4

    50

    UUE-40200-080-04050

    8

    50

    UUE-40200-100-04050

    10

    50

    UUE-40200-120-04050

    12

    50

    UUE-40200-140-04050

    14

    50

    UUE-40200-160-04050

    16

    50

    UUE-40200-180-04050

    18

    50

    UUE-40200-200-04050

    20

    50

    UUE-40300-100-04050

    3

    10

    3

    2.92

    12°

    4

    50

    UUE-40300-120-04050

    12

    50

    UUE-40300-140-04050

    14

    50

    UUE-40300-160-04050

    16

    50

    UUE-40300-180-04050

    18

    50

    UUE-40300-200-04050

    20

    50

    UUE-40300-160-06060

    16

    6

    60

    UUE-40300-180-06060

    18

    60

    UUE-40300-200-06060

    20

    60

    UUE-40300-250-06060

    25

    60

    UUE-40300-160-06075

    16

    75

    UUE-40300-180-06075

    18

    75

    UUE-40300-200-06075

    20

    75

    UUE-40300-250-06075

    25

    75

    UUE-40300-300-06075

    30

    75

    UUE-40300-350-06075

    35

    75

    UUE-40400-160-06060

    4

    16

    4

    3.9

    12°

    6

    60

    UUE-40400-180-06060

    18

    60

    UUE-40400-200-06060

    20

    60

    UUE-40400-250-06060

    25

    60

    UUE-40400-160-06075

    16

    75

    UUE-40400-180-06075

    18

    75

    UUE-40400-200-06075

    20

    75

    UUE-40400-250-06075

    25

    75

    UUE-40400-300-06075

    30

    75

    UUE-40400-350-06075

    35

    75


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