0.1mm to 0.9mm
Material: Carbide
Grain Size: 0.4μm
Category: Miniature carbide Square End Mills
No of Flutes: 2F
Coating: SiTiNO Composite Coating
Miniature Carbide Square End Mills are a specialized type of milling tool, designed for precision work with very small diameters
Function:
● Miniature end mills suitable for HRC30-52 mold steel, P20, 718H, Kovar alloy and other metal material cutting.
● Increased carbide square end mill life by using a high versatile SiTiNO Composite coating.
● Tight tolerances to meet the highest quality standards.
● Superior surface finish, material processing wider versatility.
Product advantages:
1、Tungsten carbide end mills have tremendous toughness which commonly surpasses that of HSS tools.
2、Carbide square end mill can withstand high temperatures without losing the hardness, suitable for high-speed machining.
3、They're capable of much higher cutter speeds and feed rates than HSS tools leading to increased material removal rates and reduced cycle times.
4、Tungsten carbide end mills come in different sizes, shapes, and coatings that allow them to work for a myriad of materials and machining applications from milling to contouring and finishing.
Product application:
Aerospace Industry
Tungsten carbide end mills are vital for machining lightweight, ultra-strong materials (like Ti-6Al-4V titanium alloys and other exotic metals used for aircraft components. These workpieces can call for high cutting speeds, combined with rough tolerances, so tungsten carbide end mills are well suited to these applications, which includes milling aircraft airframe components and engine parts.
Automotive Industry
In automotive sector, tungsten carbide end mills machined engine components, transmission parts, and all the other high-precision components. This feature allows them to remove material quickly and provide exceptional surface finishes in a variety of environments.
Medical Industry
Orthopedic implants, dental implants and cardiovascular stents are created utilizing tungsten carbide end mills in the manufacturing of medical devices. They are accurate and reliable enough to manufacture complex and high-precision pieces that require sub-micron level accuracy.
Mold and Die Manufacturing
For, these miniature end mills are well-suited to be used for making the tooling for molds and dies used in metal forming, injection molding, etc. Due to their hardness and wear resistance, they also enable forming of complex shapes and high-precision components with minimal wear of the tools used for their manufacture.
General Machining & Metalworking
Widely used in metal industry for machining more tough workpiece, tungsten carbide end mill range is characterized by high rotational speed and maintaining sharpness cutting edges. Carbide square end mills can be used for various operations including roughing, finishing and contouring.
Dental Applications
For the dental industry itself, tungsten carbide end mills are used for dental implants, crowns and other restorative elements. These applications require high accuracy and optimal surface finish, which is why such applications demand high rigidity and accuracy are providing with these.
Miniaturization and Electronics
As a demand for smaller and sophisticated components grows, miniature end mills are started to utilize in micro-machining applications in the electronics sector. Making miniature parts has become easier with the development of technologies allowing the manufacture of high-precision parts with tight tolerances.
Why choose us?
Ultra-Precise Manufacturing
Great variety and very low production tolerances of our tools (±0.003 mm radius tolerance, 0.002 mm concentricity tolerance, 0 / −0.010 mm diameter tolerance). This level of precision guarantees exceptional and consistent machining outcomes.
A Wide Variety of Tools and Applications
We offer one of the widest ranges of carbide square end mill tools, with almost no duplicates in diameter (0.05 mm to 20 mm) Micro– and macro–production is within our capabilities as our miniature end mills can machine hardened steel up to HRC62. Equipped with this versatility, we are the perfect fit for many applications.
Cost and Time Efficiency
The manufacturing costs are significantly lowered and the doubling of machine time is achieved by using our high-performance miniature end mills. We enable customers to achieve greater production efficiency and lower production costs through optimized miniature end mill tool performance.
Customized Solutions
As an expert manufacturer of precision square end mill tools with years of experience, we provide tailored end mill production by specification to our customers. We have the right miniature end mills tools for each application, and that's how we achieve optimal tooling performance.
Carbide Square End Mill Drawing:
Model (NO.) | Blade Diameter (D) | Blade Length (L) | Neck Angle (γ Reference) | Shank Diameter (D) | Full Length (L) |
SSE-20010-04042 | 0.1 | 0.2 | 15° | 4 | 42 |
SSE-20015-04045 | 0.15 | 0.3 | 15° | 4 | 45 |
SSE-20020-04045 | 0.2 | 0.4 | 15° | 4 | 45 |
SSE-20025-04045 | 0.25 | 0.5 | 15° | 4 | 45 |
SSE-20030-04045 | 0.3 | 0.6 | 15° | 4 | 45 |
SSE-20035-04045 | 0.35 | 0.7 | 15° | 4 | 45 |
SSE-20040-04045 | 0.4 | 0.8 | 15° | 4 | 45 |
SSE-20045-04045 | 0.45 | 0.9 | 15° | 4 | 45 |
SSE-20050-04045 | 0.5 | 1 | 15° | 4 | 45 |
SSE-20055-04045 | 0.55 | 1.1 | 15° | 4 | 45 |
SSE-20060-04045 | 0.6 | 1.2 | 15° | 4 | 45 |
SSE-20065-04045 | 0.65 | 1.3 | 15° | 4 | 45 |
SSE-20070-04045 | 0.7 | 1.4 | 15° | 4 | 45 |
SSE-20075-04045 | 0.75 | 1.5 | 15° | 4 | 45 |
SSE-20080-04045 | 0.8 | 1.6 | 15° | 4 | 45 |
SSE-20085-04045 | 0.85 | 1.7 | 15° | 4 | 45 |
SSE-20090-04045 | 0.9 | 1.8 | 15° | 4 | 45 |